Spring Cone Crusher: CCG Series

The CCG Series Spring Cone Crusher is designed on the principles of lamination crushing and a multi-break approach to minimise wear. It combines high swing frequency, optimised cavity design, and efficient stroke to deliver superior performance. Known for its reliability, cost-effectiveness, and robust design, it has gained the trust of users globally as an ideal replacement for traditional cone crushers.

Working Principle

When the crusher is in operation, the motor drives the eccentric via a pulley, countershaft, and gears, causing the main shaft to move in a rapid swinging motion. This motion pushes the mantle and concave closer and apart periodically, crushing the material through continuous squeezing and impact. As the mantle moves away, the crushed material falls through the gap and is discharged from the bottom, allowing only material of the desired size to exit.

Features

• High Production Efficiency: The combination of high speed and large stroke significantly increases throughput, enhancing the reduction ratio and crushing efficiency.

• Low Operating Costs: Optimised structural design ensures minimal wear and tear, reducing parts consumption and operating expenses.

• Reliable Lubrication System: The efficient lubrication system extends equipment life and enhances reliability.

• Flexible Cavity Options: Easily switch between standard extra-coarse to short-head extra-fine cavities by replacing the mantle and concave, catering to various product size requirements.

• Ease of Maintenance: All parts can be removed from the top or side, eliminating the need to dismantle the main frame. This design simplifies liner replacement, making routine maintenance quick and efficient.The CCG Series Spring Cone Crusher is engineered with optimised speed and eccentricity, allowing it to produce finer output with a higher proportion of cubical particles, thanks to its inter-particle crushing principle. The spring-based hydraulic clamping, setting adjustment, and tramp release system simplify operation, making it an ideal choice for conventional crushing plants due to its robust design and ease of maintenance.

Lubrication Station

Lubrication plays a critical role in ensuring the smooth operation and longevity of machinery by performing the following functions:

• Reducing friction between moving parts, minimising wear and deformation

• Preventing component degradation and extending service life

• Absorbing and mitigating shocks to protect sensitive equipment

• Shielding surfaces from corrosion, preserving material integrity

• Isolating components from contaminants, maintaining operational efficiency

• Removing and flushing out impurities, supporting clean and reliable performance.

Control Station

Control stations serve as the central interface for operating large industrial mining equipment, enabling precise command and seamless coordination of machinery. These stations perform essential functions that ensure efficiency, safety, and reliability:

• Facilitating accurate control of equipment movement, speed, and positioning

• Monitoring and regulating system performance to prevent operational faults

• Enhancing operator safety by enabling remote operation in hazardous environments

• Streamlining communication between primary and auxiliary systems for synchronised workflows

• Providing real-time data and diagnostics to support predictive maintenance and reduce downtime